What is FlexiBowl and how does it work?

FlexiBowl® is a flexible parts feeding system by ARS Automation (Italy). A servo motor drives a rotating disc while an impulse generator separates and orients bulk parts. A vision system identifies positions and sends pick coordinates to a robot. No part-specific tooling required.

Is FlexiBowl available in Australia?

Yes. Comtec is the authorised Australian distributor for FlexiBowl®, with a live demo system at our Melbourne facility in Keysborough, VIC.

What robots work with FlexiBowl?

All major brands: Stäubli, FANUC, ABB, KUKA, Universal Robots (UR+ certified), Kawasaki, Yaskawa, Mitsubishi, Epson, Denso, Doosan, Omron and more.

Can FlexiBowl handle O-rings and rubber seals?

Yes. Rough and textured disc surface options handle sticky, deformable parts without vibration-induced damage. FDA-grade surfaces available.

FlexiBowl® Flexible Feeding Systems Australia | Comtec – Authorised Distributor

Authorised Australian Distributor · ARS Automation Italy

FlexiBowl^®
Flexible Parts Feeding Systems
for Australian Industry

Vision-guided, robot-agnostic flexible feeding — replacing rigid bowl tooling with software-driven control. Handle any part geometry, material or surface. Change over in minutes. Demonstrated live at our Melbourne facility.

Book Melbourne Demo → View All Models

2,000+FlexiBowl® units worldwide

40+Countries with deployments

35+Years ARS experience

FlexiBowl® model family – FB 200 to 1200 – available in Australia through Comtec

Patented ARS Technology

All robot brands supported

ISO Class 5 Cleanroom certified

Free feasibility testing

Live Melbourne demo system

Local support & spare parts

Technology Partner

Visit flexibowl.com →

Our Technology Partner

Powered by ARS Automation — Inventors of FlexiBowl®

FlexiBowl® is patented and manufactured by ARS S.r.l., headquartered in Arezzo, Italy. Founded in 1987, ARS began designing automation for the pharmaceutical industry before developing FlexiBowl® in 2013 — the world's first truly flexible vision-guided parts feeder.

Comtec is ARS Automation's authorised distributor for Australia, providing local sales, application engineering, commissioning and ongoing technical support. When you invest in FlexiBowl® through Comtec, you have the full backing of both the manufacturer and an experienced local automation team.

1987ARS founded in Italy

2013FlexiBowl® launched

2,000+Units installed globally

40+Countries worldwide

The Challenge

Why Conventional Bowl Feeders Limit High-Mix Production

Australian manufacturers running short batches, multiple SKUs or frequent part changeovers face real costs from traditional vibratory feeding.

🔩

Dedicated tooling locks you in

Traditional bowl feeders require custom tracks and tooling for every part number. Each new SKU means a new bowl or expensive retrofit — months of lead time before production starts.

🔄

High-mix production kills throughput

Small variations in part geometry cause jams, misfeeds and constant operator intervention. Downtime for clearing and resetting can consume 20–30% of shift time in high-mix environments.

👷

Labour dependency keeps rising

When feeders can't adapt quickly, manual orientation becomes unavoidable. In today's tight Australian labour market, this is expensive and unsustainable for competitive production.

🌊

Vibration damages delicate parts

O-rings, silicone seals, electronics and surface-finished metals suffer cosmetic or functional damage in vibratory systems — leading to reject rates and rework costs that quietly erode margins.

📦

No path to automation flexibility

Fixed-tooling feeders tie your automation investment to one part. As product ranges evolve, the feeding system becomes a bottleneck — not an asset you can reuse.

🏥

Noise and cleanroom constraints

Vibratory systems are unsuitable for medical, cleanroom and food-adjacent environments where contamination control, quiet operation and wash-down capability are mandatory.

Working Principle

How FlexiBowl® Works

No vibration. No dedicated tooling. A servo-driven disc, an impulse generator and machine vision work together to separate, orient and present any part for robotic pick-up.

Bulk parts loaded into hopper

Parts are loaded into a vibratory or conveyor bulk feeder (1.5–60 litre options). The hopper delivers a controlled, consistent flow onto the FlexiBowl® disc.

Servo disc spreads and separates

The rotating disc uses bidirectional movement with programmable speed and acceleration to distribute parts — separating tangled, clustered or stacked components automatically.

Impulse generator flips and orients

Short, sharp impulses cause parts to briefly leave the surface and land in new orientations. Parameters are stored per part recipe — no mechanical adjustment needed.

Vision system locates every part

FlexiVision (Cognex/Halcon) or any third-party vision captures position and orientation in real time — even with reflective, dark or transparent parts.

Robot picks with full accuracy

Coordinates sent to the robot via Ethernet TCP/IP, EtherNet/IP or I/O. Cycle ~0.5 sec. Feed rate: >90 parts/min achievable. Dropping, separating and picking run simultaneously.

FlexiBowl® feeding cycle diagram showing simultaneous dropping, separating and picking

Dropping, Separating and Picking occur simultaneously — maximising feed rate with no idle time

Product Range

FlexiBowl® Models — Select by Part Size

Six models from 200 mm to 1200 mm disc diameter. Click a model to see full specifications, sample photos and the datasheet download.

FlexiBowl® 200

Sample parts handled on the FB 200:

FlexiBowl® 200

Precision micro-part feeding for the smallest components

Recommended part size	1 – 10 mm
Max part weight	< 20 g
Max surface payload	1 kg
Backlight area	90 cm² (180 × 90.5 mm)
Footprint	235 × 218 mm
Pick height	172 mm
Recommended hopper	1.5 L vibratory
Disc surface options	Round-edged, multiple colours/textures
Cleanroom option	Available

Best for: Micro screws, pins, electronic components, tiny injection moulded parts, seals <10 mm. Replaces multiple micro-vibrators with one software-driven unit.

⬇ Download FB 200 Datasheet (PDF)

FlexiBowl® 350

Sample parts handled on the FB 350:

FlexiBowl® 350

Compact flexible feeding for small-to-medium components

Recommended part size	1 – 20 mm
Max part weight	< 40 g
Max surface payload	3 kg
Backlight area	166 cm² (111 × 230 mm)
Footprint	447 mm
Pick height	270 mm
Recommended hopper	5 L / 10 L vibratory or conveyor
Options available	Diverter, FlexiTrack, IP40, Remote Box
Cleanroom option	Available

Best for: O-rings 10–20 mm, small clips, caps, fasteners and medical device components. Popular in pharmaceutical, electronics and personal care assembly.

⬇ Download FB 350 Datasheet (PDF)

FlexiBowl® 500 — Most Popular

Sample parts handled on the FB 500:

FlexiBowl® 500

The most versatile model — handles the widest range of mainstream applications

Recommended part size	5 – 50 mm
Max part weight	< 100 g
Max surface payload	7 kg
Backlight area	513 cm² (334 × 167 mm)
Footprint	629 mm
Pick height	270 mm
Recommended hopper	10 L / 20 L vibratory or conveyor
Multiple parts feeding	Up to 6 part types simultaneously
FlexiTrack	Available
Quick emptying	Available
Cleanroom option	ISO Class 5 available

Best for: Caps, closures, connectors, moulded housings, medium springs, clips and general industrial parts. The FB 500 covers the broadest range of applications and is our most-requested model.

⬇ Download FB 500 Datasheet (PDF)

FlexiBowl® 650

Sample parts handled on the FB 650:

FlexiBowl® 650

High-capacity feeding for medium-to-large industrial components

Recommended part size	20 – 110 mm
Max part weight	< 170 g
Max surface payload	7 kg
Backlight area	922 cm² (404 × 250 mm)
Footprint	788 mm
Pick height	270 mm
Recommended hopper	20 L / 40 L vibratory or conveyor
Multiple parts feeding	Up to 6 part types simultaneously
FlexiTrack	Available
Quick emptying	Available
Cleanroom option	ISO Class 5 available

Best for: Automotive clips, larger medical housings, O-rings 50–100 mm, packaging inserts and injection moulded components up to 110 mm. High throughput at larger part sizes.

⬇ Download FB 650 Datasheet (PDF)

FlexiBowl® 800

Sample parts handled on the FB 800:

FlexiBowl® 800

Maximum standard size — for bulky components and peak throughput

Recommended part size	60 – 250 mm
Max part weight	< 250 g
Max surface payload	7 kg
Backlight area	1,125 cm² (404 × 325 mm)
Footprint	941 mm
Pick height	270 mm
Recommended hopper	20 L / 40 L vibratory or conveyor
FlexiTrack	Available
Quick emptying	Available
Cleanroom option	ISO Class 5 available

Best for: Large moulded parts, automotive body components, packaging containers and assemblies up to 250 mm. The increased gripping area enables automation of processes previously unsuitable for flexible feeders.

⬇ Download FB 800 Datasheet (PDF)

FlexiBowl® 1200 — largest flexible feeder on market

FlexiBowl® 1200 — Largest on Market

NEW — largest flexible feeding surface available:

FlexiBowl® 1200

The largest flexible feeder on the market — for oversized components

Recommended part size	50 – 300 mm
Max part weight	< 300 g
Max surface payload	7 kg
Backlight area	4,120 cm² (917 × 525 mm)
Footprint	1,346 mm
Pick height	270 mm
Recommended hopper	40 L / 60 L conveyor hoppers
FlexiTrack	Available
Cleanroom option	ISO Class 5 available

Best for: The FB 1200 has the largest feeding surface ever produced — enabling flexible automation in completely new processes. Large packaging components, automotive panels, oversized assemblies. Contact Comtec for project-specific assessment.

⬇ Download FB 1200 Datasheet (PDF)

Advanced Capability

Three Operating Modes

FlexiBowl® offers three distinct feeding modes to match your application's throughput, accuracy and layout requirements.

Standard Mode

The core FlexiBowl® cycle — a circular sequence of feeding, rotation, jogging and pick-up running in parallel. Dropping, separating and picking occur simultaneously. Best for maximum pick accuracy and gentlest part handling. Perfect for complex geometries requiring precise orientation.

FlexiTrack™ (Continuous)

The motor and flip mechanism work continuously. The disc rotates constantly and smoothly while a second camera balances parts dropping. Greater productivity — one FlexiTrack replaces two standard-mode feeders. Ideal for high-speed synchronous applications with simpler part geometries.

Multiple Parts Feeding

Up to 6 different component types fed simultaneously from one FlexiBowl® disc, each from its own bulk feeder. Each disc sector carries a different surface material. Minimises floor space and capital investment. Used in kitting, assembly and tray-loading cells.

System Architecture

Complete Feeding System Components

FlexiBowl® is supplied as a complete, integrated system. Comtec configures and delivers the full solution.

FlexiBowl® Disc & Drive Unit

The core feeding platform: servo motor, impulse generator, interchangeable disc surface and integrated lighting interface. IP40 standard; cleanroom and wash-down variants available.

Servo-drivenImpulse techIP40 stdISO 5 option

FlexiVision™ Vision System

PC-based vision software built on Cognex / Halcon libraries. Camera calibration, template definition, part acquisition and robot pick-and-place sequencing — all in one interface. Compatible with Comtec's Stäubli robots and all major brands.

Cognex/HalconAll robot brandsReal-time

Bulk Feeders & Hoppers

Vibratory hoppers (1.5–20 litre) and conveyor hoppers (20–60 litre) matched to part type and cycle time. Quick-emptying box available for FB 500/650/800. Front and rear photocell level control.

1.5–60 ltVibratory / conveyorQuick-empty

Accessories

Available Options & Accessories

FlexiBowl® has a comprehensive range of options to customise the system for your specific part, environment and production requirements.

Backlight

IR, red or white — for high-contrast part silhouette imaging

Toplight

IR, red or white — for surface detail and colour differentiation

Air Blow

Moves the tiniest components away from the disc edge

Standard Diverter

Redirects components from the disc edge back into feed zone

Brush Diverter

Gentle edge redirection for delicate or surface-sensitive parts

Wedge Diverter

Wedge between steel surface and disc for smooth component deviation

Quick Emptying Box

Fast product changeover — no manual scooping needed (FB 500/650/800)

Rotary Disc Options

Multiple colours, textures and adhesion levels for FB 500/650/800

Round-Edged Disc

Various colours, textures and adhesion for FB 200/350/500E

Multiple Parts Feeding

Up to 6 different component types simultaneously on one disc

Cleanroom Version

Pre-installed bundle for ISO Class 5 cleanroom (FB 500/650/800)

Calibration Plate

Vision-area-specific calibration for maximum pick accuracy and repeatability

FlexiTrack

Enables continuous circular conveyor tracking for higher throughput

Remote Control Box

Separate electrical cabinet for use in harsh or dirty environments

Custom Grooved Disc

Bespoke disc design for unique part geometries — available on request

IP40 Upgrade Kit

Pre-installed kit increasing protection rating to IP40 for dusty environments

Use Cases

FlexiBowl® Applications Across Australian Industry

From medical device manufacturing in Sydney to automotive supply in Melbourne, FlexiBowl® solves feeding challenges across every sector.

🌀

Springs, Clips and Metal Stampings

Tangled, reflective and irregular metal components handled reliably using disc impulse energy — without part-on-part damage or constant jams.

→ Automotive · Fastener · HVAC

⭕

O-Rings, Seals and Elastomers

Soft, deformable parts including silicone seals, gaskets and rubber O-rings handled gently on FDA-grade or textured surfaces. No vibration. No sticking.

→ Medical · Hydraulics · Food Processing

🧩

Injection Moulded Components

Caps, closures, connectors, housings and technical mouldings fed directly to downstream assembly or inspection. Recipe-based changeover matches the moulding schedule.

→ Packaging · Consumer Goods · Electronics

🧪

Medical and Cleanroom Parts

Diagnostic consumables, inhaler components and disposable medical devices. ISO Class 5 cleanroom configuration with antistatic disc surfaces and stainless contact parts.

→ Medical Devices · Pharmaceutical · IVD

⚙️

Electronics and Precision Parts

Small, delicate components for electronics assembly and PCB pick-and-place. Antistatic disc options prevent ESD damage during handling.

→ Electronics · Sensors · Defence

📦

Packaging and High-Mix Consumer Goods

FMCG packaging elements and consumer product assemblies with frequent SKU rotation — without tooling investment for every product change.

→ FMCG · Cosmetics · Retail

🚗

Automotive Components

Bushings, grommets, small stampings, cable clips and sensor housings for Tier 1/2 automotive assembly with tight orientation tolerances.

→ Automotive OEM · Tier 1 & 2 · EV

🌾

Food-Grade and AgriFood Parts

Components for food processing equipment where hygiene, washdown capability and stainless surfaces are required by regulation.

→ Food Equipment · AgriFood · Beverage

🔬

Machine Tending and Assembly

Feeding raw material to CNC centres, presses, screwdriving stations and inspection cells — anywhere consistent, oriented part supply is the bottleneck.

→ General Manufacturing · CNC · Quality

Technical Comparison

FlexiBowl® vs. Traditional Feeding Technologies

Capability	FlexiBowl®	Vibratory Bowl	Step Feeder	Manual Loading
Part changeover time	Minutes — software recipe	✕ Hours – days	✕ Hours	Instant but ongoing
Part-specific tooling	✓ None required	✕ Per part	✕ Per part	✓ None
Handles sticky / tangled parts	✓ Yes	✕ Very poor	✕ Limited	✓ Yes
Gentle on delicate surfaces	✓ No vibration damage	✕ Surface wear	Moderate	✓ Yes
Cleanroom compatible	✓ ISO Class 5	✕ No	✕ Limited	Protocol dependent
High-mix, multi-SKU capable	✓ Up to 6 simultaneous	✕ 1 part per bowl	✕ 1 part	✓ Yes
Noise level	✓ Low	✕ High	✕ High	✓ Low
Robot / vision agnostic	✓ All brands	Limited	Limited	N/A
Maintenance requirement	✓ Very low	✕ Regular	✕ Moderate	✕ High — labour
Max feed rate	>90 parts/min	High (single part)	Moderate	Low

Integration

Works with Every Major Robot Brand

Licence-free plug-ins and open communication protocols mean FlexiBowl® integrates with your existing or planned robot — including Comtec's own Stäubli range.

Stäubli ★ (Comtec)

ABB

FANUC

KUKA

Universal Robots (UR+ Certified)

Yaskawa / Motoman

Kawasaki

Mitsubishi Electric

Epson

Omron

Denso

Doosan

JAKA

Kassow Robots

TM Robot

Mecademic

Hyundai Robotics

Ethernet TCP/IP

EtherNet/IP

UDP/IP

Digital I/O

UR+ Certified URCap

Licence-free plug-ins

★ Comtec is the authorised Australian distributor for Stäubli industrial robots. The Stäubli + FlexiBowl® combination is a tested, locally-supported and locally-maintained solution.

Australia-Wide

Local Sales, Support and Stock Across Australia

Comtec is the exclusive Australian distributor for FlexiBowl®. We provide local application engineering, commissioning and ongoing technical support from Melbourne, Sydney and Adelaide.

Melbourne, VIC — Demo Facility

Factory 4, 2 Indian Drive, Keysborough VIC 3173. Our primary FlexiBowl® demonstration system. Book a time to bring your parts and see live feeding.

Sydney, NSW

Suite 20, 20–28 Maddox Street, Alexandria NSW 2015. Local sales and application engineering. Warehouse in Braemar NSW 2575.

Brisbane, QLD

Sales and support coverage for manufacturers across South East Queensland.

Adelaide, SA

22 Greenhill Road, Wayville SA 5043. Local sales serving South Australian industrial and defence manufacturing.

Perth, WA

Sales and technical support for WA manufacturers in mining, resources, food processing and general industry.

Free — No Obligation

Test Your Parts at Our Melbourne Demo System

Unsure which FlexiBowl® model suits your parts? Send us samples or visit our Keysborough facility — we'll run your parts and provide a full feasibility report at no cost.

📦

Send a sample batch — post 50–200 representative parts. We'll test and send you a video report with model recommendation.

🎥

Get a video report — a written feasibility assessment with recommended model, configuration and estimated cycle time.

🏭

Visit Keysborough — schedule a live demonstration at our Melbourne facility. Bring your engineering and procurement team.

📋

Receive a proposal — configured system proposal with pricing, lead time and integration support plan.

Book Your Demo →

Industries Served

Trusted Across Every Australian Manufacturing Sector

🏥

Medical Devices

💊

Pharmaceutical

🚗

Automotive

✈️

Aerospace & Defence

📱

Electronics

🥫

Food & Beverage

🧴

Cosmetics & FMCG

🏗️

General Manufacturing

FAQ

Frequently Asked Questions

Common questions from Australian manufacturers evaluating FlexiBowl® for the first time.

A vibratory bowl feeder uses resonant vibration through a custom-tooled track to orient one specific part — requiring dedicated tooling for every part number. FlexiBowl® uses a servo-driven disc and impulse generator: no vibration, no dedicated tooling, changeovers in minutes via software. One FlexiBowl® replaces an entire family of vibratory bowls for a product range.

Model selection is based on part size (1–300 mm), part weight (up to 300 g), required feed rate and environment. Send Comtec a sample of your parts (50–200 pieces) and we'll run them on our Melbourne demonstration system — providing a video report and written recommendation, free of charge and with no obligation.

Yes — this is one of FlexiBowl®'s strongest advantages. Deformable, sticky and soft parts that cause constant problems in vibratory systems are handled reliably using the right disc surface. Rough or textured disc options provide adhesion to separate sticky rubber and silicone parts. FDA-grade disc surfaces are available for food and medical applications.

FlexiBowl® provides free plug-ins for all major industrial robot and cobot brands: Stäubli, ABB, FANUC, KUKA, Universal Robots (UR+ certified), Yaskawa, Kawasaki, Mitsubishi, Epson, Omron, Denso, Doosan, JAKA, Kassow, TM Robot, Mecademic and others. Communication via Ethernet TCP/IP, UDP/IP, EtherNet/IP or digital I/O.

Software recipe changeovers take seconds — select the saved recipe and motion parameters update automatically. No physical retooling is required. If you're also changing the disc surface, the swap takes approximately 5–10 minutes. Multiple product changeovers within the same work shift are standard practice.

Yes. The FlexiBowl® 500, 650 and 800 are available with a pre-installed cleanroom bundle certified to ISO Class 5. The cleanroom configuration includes enclosed materials, filtered exhaust, antistatic disc surfaces and stainless contact parts. Comtec has experience supporting medical device manufacturers in Melbourne and Sydney with cleanroom automation.

Yes. Comtec provides full commissioning, operator training and ongoing technical support from our Australian offices in Melbourne, Sydney and Adelaide. We handle import, logistics, system configuration, on-site installation and remote support during the operational phase. Spare parts are stocked locally.

Feed rate depends on part geometry, robot cycle time and the FlexiBowl® model and mode selected. In standard mode the cycle is approximately 0.5 seconds. In FlexiTrack continuous mode, throughput is significantly higher as picking and part introduction run simultaneously. ARS specification states >90 parts/min achievable for suitable applications. Our feasibility test on your actual parts will give a realistic cycle time estimate.

Ready to See FlexiBowl® Feed Your Parts?

Our Melbourne demonstration facility is available to Australian manufacturers at no cost. Send us sample parts — or visit us in Keysborough and see it live.

📦

Send Sample Parts

Post 50–200 representative parts. We'll test and send a video report.

🏭

Visit Melbourne Demo

Bring your team to Keysborough VIC and see FlexiBowl® running live.

📞

Speak to Engineering

Call 1300 768 826 for a rapid application feasibility discussion.

Get in Touch — Book Your Demo →

Contact Comtec

Start Your FlexiBowl® Enquiry

Tell us about your parts, production volumes and changeover requirements. Our FlexiBowl® specialists will respond within one business day.

📞 Phone

1300 768 826

✉ Email

info@comtec.com.au

🏭 Melbourne — Demo Facility

Factory 4, 2 Indian Drive, Keysborough VIC 3173

🏢 Sydney

Suite 20, 20–28 Maddox Street, Alexandria NSW 2015

🏢 Adelaide

22 Greenhill Road, Wayville SA 5043

Manufactured by our technology partner:

For technical documentation, ARS application notes and global case studies, visit flexibowl.com →

Book a FlexiBowl® Demo or Feasibility Test

All testing is free and non-binding. We'll respond within one business day.

By submitting you agree to Comtec's Privacy Policy. We'll contact you by phone or email based on your preference.

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FlexiBowl® Flexible Parts Feeding Systemsfor Australian Industry

Powered by ARS Automation — Inventors of FlexiBowl®

Why Conventional Bowl Feeders Limit High-Mix Production

Dedicated tooling locks you in

High-mix production kills throughput

Labour dependency keeps rising

Vibration damages delicate parts

No path to automation flexibility

Noise and cleanroom constraints

How FlexiBowl® Works

Bulk parts loaded into hopper

Servo disc spreads and separates

Impulse generator flips and orients

Vision system locates every part

Robot picks with full accuracy

FlexiBowl® Models — Select by Part Size

FlexiBowl® 200

FlexiBowl® 350

FlexiBowl® 500

FlexiBowl® 650

FlexiBowl® 800

FlexiBowl® 1200

Three Operating Modes

Standard Mode

FlexiTrack™ (Continuous)

Multiple Parts Feeding

Complete Feeding System Components

FlexiBowl® Disc & Drive Unit

FlexiVision™ Vision System

Bulk Feeders & Hoppers

Available Options & Accessories

Backlight

Toplight

Air Blow

Standard Diverter

Brush Diverter

Wedge Diverter

Quick Emptying Box

Rotary Disc Options

Round-Edged Disc

Multiple Parts Feeding

Cleanroom Version

Calibration Plate

FlexiTrack

Remote Control Box

Custom Grooved Disc

IP40 Upgrade Kit

FlexiBowl® Applications Across Australian Industry

Springs, Clips and Metal Stampings

O-Rings, Seals and Elastomers

Injection Moulded Components

Medical and Cleanroom Parts

Electronics and Precision Parts

Packaging and High-Mix Consumer Goods

Automotive Components

Food-Grade and AgriFood Parts

Machine Tending and Assembly

FlexiBowl® vs. Traditional Feeding Technologies

Works with Every Major Robot Brand

Local Sales, Support and Stock Across Australia

Melbourne, VIC — Demo Facility

Sydney, NSW

Brisbane, QLD

Adelaide, SA

Perth, WA

Test Your Parts at Our Melbourne Demo System

Trusted Across Every Australian Manufacturing Sector

Medical Devices

Pharmaceutical

Automotive

Aerospace & Defence

Electronics

Food & Beverage

Cosmetics & FMCG

General Manufacturing

Frequently Asked Questions

Ready to See FlexiBowl® Feed Your Parts?

Start Your FlexiBowl® Enquiry

📞 Phone

✉ Email

FlexiBowl^®
Flexible Parts Feeding Systems
for Australian Industry

Get To Know More From
Our Blogs & News