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BFLEX Compact Automation Cell

A versatile, compact automation cell designed for adaptive feeding and high mix manufacturing.
Vision guided part feeding for modern assembly, inspection, and machine tending in Australian production environments.

BFLEX automation workflows

Tailored Automation Solutions for Your Success

Every production line is unique. Comtec engineers work closely with Australian manufacturers to integrate BFLEX into existing processes with minimal disruption and maximum performance.

End to end integration From assessment and design through to commissioning.
Custom configuration Tailored tooling, vision and motion for your product.
Ongoing support and optimisation Adapt the cell as products and volumes change.

Assembly Operations Supported by BFLEX

Press Fit and Force Controlled Operations

  • Insertion of pins, shafts, seals, or bushings

  • Joining plastic housings or enclosures

  • Seating O rings, gaskets, and rubber components

  • Controlled force profiles for sensitive materials

  • Verification of full seating using sensors

Screwdriving and Fastening

  • Automated pick and place of screws

  • Torque controlled fastening

  • Multi position screwdriving on one product

  • Presence detection for missing or misaligned screws

Snap Fit Assembly

  • High speed engagement of flexible plastic parts

  • Robotic force guidance to ensure full engagement

  • Vision inspection after snapping

Adhesive and Sealant Application

  • Micro dosing

  • Linear and radial dispensing paths

  • UV curing sequence integration

  • Glue presence and position checking

Product Kitting and Packaging

  • Gathering multiple components into one kit

  • Loading blister packs or trays

  • Packing into boxes or thermoformed carriers

  • Labelling and checking before release

Verification, Inspection and Traceability

  • 2D and 3D cameras for assembly confirmation

  • Barcode or QR reading

  • Component presence checking

  • Logging of cycle data into MES or local databases

Industrial Robot & FlexiBowl Automation Applications

High-speed robotic part feeding and machine tending solutions using FlexiBowl flexible feeders, vision systems and industrial robots for precision manufacturing environments.

Injection Moulding Automation with FlexiBowl

  • Removing plastic moulded parts directly from injection moulding machines
  • Sorting left and right handed plastic components
  • Feeding caps, closures and medical housings into FlexiBowl 500 systems
  • Vision inspection of moulded medical components
  • High speed robotic placement onto downstream assembly lines
  • Handling delicate silicone or flexible polymer parts

Ultrasonic Welding & Plastic Assembly

  • FlexiBowl 350 feeding small plastic components into welding nests
  • Automated loading of ultrasonic welding machines
  • Integration with Herrmann and Rinco welders
  • Retrieving welded plastic housings and assemblies
  • In-line vision inspection before and after welding
  • Multi station robotic feeding solutions

CNC Machine Tending & Machining Centres

  • Robotic loading of raw aluminium and stainless steel workpieces
  • Automated unloading of finished machined parts
  • Vision inspection of dental implants and precision machined components
  • Deburring cell integration with industrial robots
  • Multi step machining support with pallet systems
  • Flexible feeding of small machined parts using FlexiBowl 650

Pad Printing, Laser Marking & Traceability

  • Precision robotic placement into pad printing fixtures
  • Laser marking of medical devices and automotive parts
  • Inkjet coding for batch traceability
  • FlexiBowl feeding of caps, closures and cosmetic components
  • Ensuring repeatable orientation using integrated vision systems
  • Automated part flipping and orientation correction

Vision Inspection & Quality Control

  • Vision inspection of dental implants and surgical components
  • Automated gauging of critical dimensions
  • Sorting pass and fail medical parts
  • Surface defect detection using AI vision systems
  • FlexiBowl feeding for high mix low volume production
  • 100 percent in-line inspection solutions

Sealing, Crimping, Cutting & Punching Automation

  • Precision robotic placement into crimping machines
  • Automated wire harness sealing and cutting
  • Optimised cycle timing between robot and production machine
  • Scrap removal and part separation systems
  • Feeding small metal clips using FlexiBowl flexible feeder
  • High speed robotic automation cells for automotive components
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Medical
 
cosmetics
Cosmetics
car
Automotive
electrical
Electrical
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Plastic
metal
Metal

Multi Product Handling

The cell can run several product families in one system. Examples:

  • Different plastic components from the same moulding line

  • Multiple medical device parts that require similar assembly steps

  • Several product sizes that share the same robot and feeder

  • Left hand and right hand parts

  • Colour or revision changeovers

  • New product variants added over time

All changeovers are handled through recipes in the HMI.
No mechanical retooling is needed for most configurations.

Recipe logic manages

  • Robot paths

  • Pick and place coordinates

  • Vision parameters

  • Gripper motion profiles

  • Feeder settings

  • Assembly sequences

  • Output requirements

Operators can switch a product in seconds.

FAQ

FlexiBowl flexible feeding FAQ for Australian manufacturers

Answers to the most common questions about FlexiBowl flexible feeders, vision-guided feeding and robotic part presentation. Built for high mix, small batch production in Melbourne, Victoria and across Australia.

Can FlexiBowl replace a traditional vibratory bowl feeder?

Yes. FlexiBowl can replace multiple vibratory bowl feeders with one configurable flexible feeding system, reducing tooling, changeover time and SKU complexity for high mix manufacturing.

Is FlexiBowl suitable for small batch or high mix production?

Yes. FlexiBowl is designed for high variability and many SKUs, especially in contract manufacturing, medical devices, dental components, packaging and general engineering.

Can FlexiBowl feed parts to multiple robots?

Yes. Multi-robot layouts are supported depending on part presentation, cycle time and buffer strategy. This is common in dual-station assembly, inspection plus packing, or parallel machine tending.

Do I need a vision system with FlexiBowl?

In most applications, yes. Vision enables reliable orientation detection and pick coordinates. Common use cases include vision inspection of dental implants, medical components, caps and closures, and machined parts prior to assembly.

Does FlexiBowl work in cleanrooms or medical environments?

Yes. FlexiBowl is used by Australian medical manufacturers for feeding and presenting parts in controlled environments, including surgical components and precision plastic items with vision-guided handling.

Is changeover manual or automatic?

Most changeovers are recipe driven. You can switch between products quickly without mechanical retooling, which is ideal for high mix, low volume production.

Which FlexiBowl model suits my parts, 350, 500 or 650?

Model selection depends on part size, weight, geometry, surface condition and target throughput. Typical sizing maps to small parts on FlexiBowl 350, medium on FlexiBowl 500, and larger parts on FlexiBowl 650, but testing is the right way to confirm.

What parts work well with flexible feeding?

Great candidates include plastic caps and closures, medical device components, dental parts, moulded housings, small machined components, connectors, and many stamped parts. Parts that tangle or nest may need specific bowl patterns or a different strategy.

Can FlexiBowl support CNC machine tending?

Yes, especially for small parts where flexible presentation helps with consistent pickup. It is often paired with robots for loading and unloading, with vision inspection for orientation, presence checks, or basic quality screening.

What is the typical project process in Australia?

Most projects start with a quick feasibility review, then a part trial to confirm orientation stability, vision performance and throughput. After that, we define the cell scope, integration, safety, commissioning and training.

Do you provide local support in Melbourne and Victoria?

Yes. Comtec supports FlexiBowl projects across Melbourne, Victoria and Australia, including integration support, commissioning, optimisation and training.

Search intent terms covered here include: FlexiBowl flexible feeder, flexible feeding system, vibratory bowl feeder replacement, vision-guided feeding, robotic part feeding, dental implant vision inspection, medical device automation, and high mix manufacturing in Australia.

Ready to Automate Your Production Line?

Our engineering team can help you scope the right robotic solution for your process, cycle time and environment.

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We’ll contact you by phone or email based on your preference.

Phone
1300 768 826
Email
info@comtec.com.au
Sydney
Suite 20, 20–28 Maddox Street
Alexandria NSW 2015
Sydney Warehouse
Unit 2, 10 Pikkat Drive
Braemar NSW 2575
Melbourne
Factory 4, 2 Indian Drive
Keysborough VIC 3173
Adelaide
22 Greenhill Road
Wayville SA 5043

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