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Robotics and Automation

Feeding Springs in Automation

Springs look simple, but in bulk feeding they are one of the most challenging components to automate. Here is why they jam, tangle and misorient, and how FlexiBowl flexible feeding makes spring handling reliable.

Comtec Australia • FlexiBowl flexible feeding • SCARA assembly
Industrial automation cell with robot
Flexible feeding and robotics help stabilise difficult parts such as springs.

Why springs are not a simple part

Springs are one of the most common components manufacturers ask us to feed, and also one of the most underestimated. In automation, they behave unpredictably and can quickly cause stoppages.

  • Irregular geometry and unstable orientation
  • Tendency to tangle and hook together
  • High jamming risk in traditional feeder tracks
  • More rejects and more tuning time

How FlexiBowl helps

FlexiBowl uses a flexible, vision guided approach to separate, orient and present parts consistently to robots. Instead of forcing parts into a fixed mechanical path, the system adapts to how the part behaves.

Outcome: higher reliability, faster changeovers, and far less tuning.
Indexing table automation layout

Beyond feeding: a complete indexing table assembly system

In the example below, feeding is only part of the story. The system is built around an indexing table that moves each semi finished part through eight stations. Flexible feeders and SCARA robots perform feeding, handling and assembly from start to finish.

Indexing table

Controlled movement through multiple stations for consistent cycle timing.

Flexible feeding

Vision based presentation that reduces tangling and misorientation.

SCARA robots

Fast, repeatable handling and assembly in a compact footprint.

Video

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Why this matters for Australian manufacturers

Flexible feeding combined with robotics helps Australian manufacturers reduce downtime and support high mix production. If you are dealing with springs, clips, seals, fasteners or other unstable components, there is a proven path to a more reliable feed and assembly process.

Need to feed springs or difficult parts?

Tell us about your part size, material, target cycle time and downstream process. We will suggest the right FlexiBowl configuration and integration approach for your application.

Talk to Comtec
#automation #robotics #FlexiBowl #feeding #manufacturing

Talk to Comtec Australia

Every project has different constraints such as cycle time, surface finish requirements, robot model, or available floor space. Our automation engineers can help you define the best configuration for your line.

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