Springs look simple, but in bulk feeding they are one of the most challenging components to automate.
Here is why they jam, tangle and misorient, and how FlexiBowl flexible feeding makes spring handling reliable.
Flexible feeding and robotics help stabilise difficult parts such as springs.
Why springs are not a simple part
Springs are one of the most common components manufacturers ask us to feed, and also one of the most underestimated.
In automation, they behave unpredictably and can quickly cause stoppages.
Irregular geometry and unstable orientation
Tendency to tangle and hook together
High jamming risk in traditional feeder tracks
More rejects and more tuning time
How FlexiBowl helps
FlexiBowl uses a flexible, vision guided approach to separate, orient and present parts consistently to robots.
Instead of forcing parts into a fixed mechanical path, the system adapts to how the part behaves.
Outcome: higher reliability, faster changeovers, and far less tuning.
Beyond feeding: a complete indexing table assembly system
In the example below, feeding is only part of the story. The system is built around an indexing table that moves each
semi finished part through eight stations. Flexible feeders and SCARA robots perform feeding, handling and assembly
from start to finish.
Indexing table
Controlled movement through multiple stations for consistent cycle timing.
Flexible feeding
Vision based presentation that reduces tangling and misorientation.
SCARA robots
Fast, repeatable handling and assembly in a compact footprint.
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Why this matters for Australian manufacturers
Flexible feeding combined with robotics helps Australian manufacturers reduce downtime and support high mix production.
If you are dealing with springs, clips, seals, fasteners or other unstable components, there is a proven path to a more
reliable feed and assembly process.
Need to feed springs or difficult parts?
Tell us about your part size, material, target cycle time and downstream process.
We will suggest the right FlexiBowl configuration and integration approach for your application.
Every project has different constraints such as cycle time, surface finish requirements, robot model, or available floor space. Our automation engineers can help you define the best configuration for your line.